June 2023 - Thornel Associates, Inc.

Key Considerations in Warehouse Automation

June 23, 2023 7:04 am Leave a Comment

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Warehouse automation has become essential to modern business operations as more organizations recognize its potential for increasing efficiency, reducing costs, and minimizing errors. In fact, the smart warehouse technology market is projected to reach $41B by 2027, with a CAGR of 15%. As a result, warehouse operation managers are increasingly adopting automation solutions to optimize their supply chain processes.

To ensure the successful implementation of robotics in warehousing, it is essential to take several key factors into account:

1. Comprehensive Needs Analysis

Before deploying any automation technologies, thoroughly assessing your warehouse’s requirements and challenges is crucial. Identify areas where automation can significantly impact operational efficiency, cost reduction, and error mitigation. This will enable you to prioritize which processes to automate and select the most appropriate technologies for your warehouse.

2. Scalability and Adaptability

As your business grows, your smart warehouse system should adapt to changes in your model, products, and customer needs. Opt for solutions that offer scalability and flexibility, ensuring that your investment in automation remains valuable in the long term.

3. Seamless Integration With Existing Infrastructure

An effective smart warehouse technology should integrate smoothly with your existing warehouse management system (WMS) and other software platforms. This compatibility will facilitate seamless data transfer, minimize the risk of errors due to manual data entry, and prevent miscommunication between systems.

4. Workforce Implications

Implementing automation technologies will inevitably affect your workforce, as machines assume specific tasks previously performed by humans. Thus, it is essential to consider the potential impact on your employees and plan for retraining or redeployment opportunities. Additionally, evaluate how automation can enhance working conditions and the safety of your personnel.

5. Financial Planning and ROI Analysis

Investing in robotics in warehousing can be a substantial financial undertaking. Therefore, carefully considering your budget and expected return on investment (ROI) is vital. Estimate potential savings in labor costs, increased efficiency, and reduced errors to determine the feasibility of your investment. Further, remember that some automation solutions may have more extended payback periods than others.

6. Vendor Selection and Evaluation

Choose an experienced and reputable automation vendor who can provide customized solutions tailored to your warehouse’s specific needs. Opt for vendors with a proven track record of successful implementations and comprehensive support services, ensuring a seamless transition to an automated system.

7. Change Management Strategies

Implementing intelligent warehouse solutions necessitates significant alterations in processes, workflows, and organizational culture. Effectively changing management strategies is crucial for facilitating a smooth transition and minimizing disruption to your operations. Primarily, you should communicate the benefits of automation to your staff and involve them in the planning and implementation process.

8. Maintenance and Support Protocols

Automation systems require regular maintenance and support to maintain optimal performance. Establish a plan for the upkeep of your automated equipment and address any technical issues that may arise. This may involve collaborating closely with your automation vendor or training your staff to handle maintenance tasks.

Elevate Your Warehouse Automation With Thornel

Thornel is your dedicated partner for implementing warehouse solutions tailored to your unique business needs! Our warehouse tech expertise provides optimal solutions to boost productivity, cut costs, and reduce errors in your operations.

We collaborate closely with our clients to understand their specific challenges and requirements. First, our specialists will assist you with a comprehensive needs analysis. We then implement scalable and adaptable automation solutions to ensure seamless integration with your current systems.

Benefits of Custom Integrated Solutions

June 5, 2023 7:23 am Leave a Comment

At Thornel, we design and build custom-integrated solutions to solve your storage and space expansion needs. Our systems are engineered to optimize space, increase storage, and refine workflow to boost productivity.

What to Gain From Custom Integrated Solutions?

Custom-integrated solutions allow connected systems to be simple for end-users, automated, systemized, and run in real time. At Thornel, we are determined to build high quality storage and expansion solutions as quickly as possible.

Serves as an Extra Hand During Operations

Custom integrated solutions enable clients to revamp the workforce in accomplishing business tasks. Since companies outsource integrators to implement custom systems, they are temporarily adding people to help with their operations until the end of the project.

Faster Turnaround

Since additional people are working towards the same objectives, tasks and projects within the company are completed faster than usual without compromising quality outputs.

Highly Customizable Systems

As its name suggests, companies can unlimitedly customize custom-integrated solutions to cater to their requirements and standards. This results in systems that are specially tailored to solve variances that are unique to the company.

Lower Operational Costs

Companies can save time and resources by implementing custom-integrated solutions. Experimenting with which system works best for the company is no longer necessary because they have access to a pool of field experts. Additionally, the company can invest in something other than essential equipment as they are usually included in the custom systems service offered by the integrators.

Improved Safety and Security

Thornel’s custom-integrated solutions include features that can enhance workplace safety and security. For instance, our systems can be designed to have fire suppression systems, security alarms, and access control measures, ensuring that businesses can maintain a safe working environment for their employees.

Increased Flexibility

Custom-integrated solutions offer increased flexibility for businesses. They can be designed to be easily reconfigured or expanded as business needs change, allowing companies to adjust their storage and space requirements without completely overhauling their systems.

Improved Customer Satisfaction

Businesses can create more effective and efficient processes with customized integrated solutions, which increases customer satisfaction. By optimizing workflow and reducing operational costs, companies can allocate more resources to improve customer service, resulting in higher customer approval and retention. Additionally, companies can offer customers faster and more accurate services thanks to the enhanced systems and procedures that come with custom integrated solutions.

Custom Integrated Solutions By Thornel

Thornel is a dedicated integrator of custom-integrated solutions in the context of custom systems designed to support our clients’ facility expansion and relocation.

We offer the following custom integrated solutions services:

Consulting
Concept Design
Project Management
Seismic Design
Installation

Our process includes meeting with our partners to survey the area and comprehend the problems. With expertise in Computer-Aided Design (CAD), we develop shop drawings, recommend concepts, and suggest system designs from various outlooks. Our team of specialists guarantees the use of space, human resources, and gear for a successful relocation or expansion project.

How To Choose the Right Warehouse Management Systems

June 1, 2023 5:35 am Leave a Comment

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Warehouse management systems (WMS) have become increasingly popular across different industries because they help streamline operations, optimize supply chain processes, and improve inventory accuracy. However, selecting the right WMS can be challenging as businesses must consider various factors such as scalability, functionality, and cost.

This blog will guide you in choosing the right WMS to meet your business needs and objectives.

Step 1: Identify Your Business Needs and Goals

A thorough analysis of your business needs and goals is imperative before selecting a WMS solution. This includes a comprehensive assessment of the essential features required to support your operations and achieve your business objectives.

Furthermore, it is crucial to evaluate the size and complexity of your warehouse and the level of automation necessary to optimize your operations. By conducting such an assessment, you can effectively narrow your options and select a warehouse management system solution tailored to your requirements.

Step 2: Research and Compare Different Systems

The next step is to research and compare various warehouse management systems extensively. It is imperative to seek solutions aligned with your business requirements and goals. This entails comparing and contrasting different WMS providers’ features, pricing, and customer reviews.

You must also balance functionality and cost-effectiveness when selecting a WMS. This can be achieved by conducting a comprehensive cost-benefit analysis of the available options.

Step 3: Evaluate System Compatibility With Your Existing Infrastructure

When selecting a solution, it is critical to consider its compatibility with your existing hardware, software, and other systems. Additionally, you must consider the scalability of the WMS and its ability to support multiple warehouse locations. This includes assessing the system capacity to accommodate future growth and expansion and its ability to integrate with other systems and technologies seamlessly.

Step 4: Consider the Level of Customization and Flexibility

When searching for a WMS, select one that offers customization options to meet your needs. You can do this by assessing the level of flexibility the system provides to adapt to changes in your business processes.

The more customizable and adaptable the WMS is, the easier it is to tailor it to your business requirements. This includes configuring the system to accommodate specific workflows, processes, and reporting needs.

Step 5: Assess the Level of Support and Training

To make the most of a warehouse management system, consider the team’s proficiency and evaluate the level of support and training the provider offers. It should include comprehensive training, resources, and 24/7 support.

Furthermore, ensure the WMS is easy to use with an intuitive interface, user-friendly documentation, tutorials, and training materials. This way, your team can quickly learn how to use the system, maximizing productivity and minimizing errors.

Step 6: Evaluate the Security and Data Privacy Features

Protecting your data is crucial, particularly in today’s data-driven business landscape. Data breaches can severely affect a company’s reputation, finances, and legal liabilities. Thus, it is essential to check the security features of the WMS, including access controls, data encryption, and backup systems. Additionally, ensure the system complies with industry data privacy regulations such as GDPR and CCPA.

Step 7: Test the System With a Pilot Program

Before fully implementing a WMS, it is advisable to conduct a pilot program to test its functionality and user-friendliness. This approach allows you to understand better how the system works, identify areas that require adjustment, and make any necessary changes before going live.

Once the pilot program is complete, evaluate the results and feedback to determine whether the WMS meets your business requirements. Doing this can minimize the risk of errors or disruptions during full-scale implementation and optimize the system’s effectiveness.

Step 8: Calculate the Total Cost of Ownership

When choosing a WMS, it’s critical to consider the total cost of ownership. This includes upfront expenses, ongoing maintenance, and training fees. For instance, while a more expensive solution may have higher upfront costs, it may offer better functionality, support, and cost savings in the long run.

Streamline Your Warehouse Operations With Thornel

Looking for a competitive edge in your warehouse operations and supply chain management? Thornel Associates has advanced warehouse management systems to help you achieve your business goals while optimizing processes for maximum efficiency.

Everything You Need To Know About Warehouse Conveyors

5:24 am Leave a Comment

Warehouse conveyors are mechanical systems that move materials, products, or goods within a warehouse or distribution center. They are also essential for improving efficiency and reducing manual labor. Additionally, these conveyors can be integrated with other automated mechanisms to create a fully mechanized and systematized material handling system.

The trend of quick and precise order fulfillment has increased the demand for a conveyor system as an essential element of warehouse management. This article will explore everything you need to know about warehouse conveyor systems, from their different types and configurations to their key advantages.

Types of Warehouse Conveyor Systems

Warehouse conveyor systems come in different types and configurations, each designed for specific applications and material handling requirements. Here are some of the most popular types in the warehouse and logistics industries:

Belt Conveyor Systems

Belt conveyor systems consist of a strap stretched over a series of rollers. The strap is driven by a motor, which causes it to move along the rollers, transporting goods from one end to the other. They are often used in the packaging and distribution sectors because they can move large volumes of goods quickly and efficiently.

Depending on the application and the warehouses layout, they can be configured in many ways. For example, they can be straight, curved, horizontal, or inclined. They can also be designed to move goods in a straight line or along a specific path. Moreover, some systems have adjustable speeds and can be programmed to start and stop automatically, while others require manual control.

Incline Conveyor Systems

Incline conveyor systems are designed to move products or materials between different levels in a facility. They consist of a belt mounted on a series of rollers. The strap is driven by a motor, which moves it upwards or downwards along an inclined path. The angle of the incline can also be adjusted to suit the application’s specific needs.

They are used for a wide range of applications, from transporting raw materials to finished products. They can also have cleated belts for additional grip, preventing goods from slipping during transportation. Other systems may incorporate side rails or guides to keep products centered on the belt.

Gravity Conveyor Systems

Gravity conveyor systems work by using a series of rollers or skate wheels to move goods along the equipment’s length. The rollers or wheels are set at a slight angle, causing goods to move down under their weight. They do not require an external power source, making them a cost-effective and energy-efficient option.

These conveyors are available in various configurations, including straight or curved designs, and can be customized to fit specific applications. They are also commonly used for transporting goods with a flat bottom, such as boxes, totes, and cartons. Furthermore, they are easy to install and operate, making them one of the most popular choices for material handling in different industries.

Benefits of Utilizing Warehouse Conveyors

Warehouse conveyor systems are essential to modern material handling mechanisms, providing benefits for warehouses, distribution centers, and manufacturing facilities. Here are some of the key benefits of utilizing this technology:

Increased Efficiency

Warehouse transport systems automate the moving of goods, reducing the need for manual labor and boosting productivity. With these technologies, products can be transported quickly and efficiently, improving turnaround times and reducing the risk of errors.

Improved Safety

Conveyor systems are typically equipped with guards and sensors to prevent accidents and injuries, and these safety features are critical to their design and operation. Guards prevent workers from accidentally touching moving parts, while sensors detect any obstructions or abnormalities in operation. They will then trigger an automatic shutdown if necessary.

Space Optimization

Warehouse transport systems are highly customizable and can be designed to fit within the available space in a facility or distribution center. This means businesses can optimize their use of space by configuring equipment to work around existing infrastructure. This results in more efficient use of square footage and can help reduce the facility’s overall footprint.

Thornel Associates Your Trusted Material Handling Specialists

For over 60 years, Thornel Associates has offered top-of-the-line material handling storage and equipment solutions. Our extensive product line includes various conveyor systems designed to meet the unique needs of your operation. Moreover, our experts can evaluate your facility and recommend the best solution that optimizes your floor space, staffing, and equipment.

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